< Hinge Jigs

Phenolic Hinge Jig for Standard & Fire Doors

Regular price £200.00
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Engineered from solid grade, high-performance phenolic, this jig is designed for routing hinge recesses on all doors, including regulation fire doors. Precision CNC machine cut, the jig removes the need for readjustments, transferring from door to frame for quick and accurate results every time.
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Phenolic Hinge Jig for Standard & Fire Doors
Regular price £200.00
Regular price £0.00Sale price £200.00
KEY FEATURES
  • 3 Year Warranty
  • Suitable for all doors, and fully adjustable for hinges 50-127mm long and 6.5-35mm wide
  • Suitable for fire doors with four adjustable hinge apertures at regulation distances
  • Set up for the door then transfer to the frame without any further adjustment needed
  • CNC machined to +/- 0.02mm accuracy with laser-engraved instructions on the surface
  • Exceptional dimensional stability and warp resistance; totally resistant to moisture
FULL DESCRIPTION
This two part hinge jig is designed to allow one set up for both door and frame meaning there is no need to adjust the jig when working on multiple doors. The jig is supplied in two parts for ease of storage and securely fits together with a keyhole slot fitting and screw. It is engineered from solid grade, high-performance premium phenolic known for its exceptional strength, stability and warp resistance - as well as being totally water and liquid resistant. Budget jigs made from laminated composite can warp and lose stability due to moisture absorption and temperature change leading to inaccurate cuts. The extremely durable, anti-friction phenolic allows your router to glide smoothly through the cut without snagging. Inferior jigs made from less durable composite material can wear over time leading to imperfections in the surface and inaccurate cuts.

The jig is suitable for routing recesses for fitting hinges on all doors, and for a standard 2m door the hinges would sit 150mm from the top, in the middle and then 225mm from the bottom of the door. If the jig is being used on fire doors, then there is an additional fourth hinge aperture that sits 355mm below the first hinge. The adjustable sliding plate enables use with hinges 50mm-127mm long and 6.5mm-35mm wide. The jig is lightweight whilst maintaining exceptional strength and warp resistance meaning it is accurate, reliable and easy to use, with a very quick set up time. Unlike alternatives this premium hinge jig has a 3mm end stop that accounts for the gap between door and frame meaning once set up for the door it can be transferred to the frame without any need for further adjustment - maximizing speed and efficiency of the job. .

Precision CNC machine cut with +/- 0.02mm accuracy it will ensure you achieve precise cuts and measurements every time. Laser-engraved labels and markings make measuring and setting up especially easy and all that is needed to secure the jig to a door are 2 bradawls which leave minimal marking once removed. The engravings are cut into the phenolic surface meaning they will not wear under constant friction from the router - providing long lasting clarity. A comprehensive user manual is also included. To use this jig you will need a 1/2" hand router, 12mm straight router bit, 16mm guide bush, bradawls and a Philips screwdriver. .

Achieve consistent and precise hinges fittings every time from a jig that is moisture and warp resistant.©
SPECIFICATIONS
  • BrandRutlands®
  • Product CodeR5136
  • Dimensions1815mm x 85mm x 12mm
  • Weight2.40kg
  • Hinge Lengths50mm-127mm
  • Hinge Widths6.5mm-35mm
  • Hinge Positions on 2m Door150mm & 505mm from the top, central and 225mm from the bottom
SHIPPING & PAYMENT

UK Shipping
UK orders placed before 4pm will be delivered the next working day with shipping costing £7. Visit our Shipping page.

Outside of UK Shipping
We ship worldwide to over 200 countries. The total amount you pay includes all applicable customs duties & taxes. We guarantee no additional charges on delivery. Shipping cost and delivery time shown at checkout. Visit our Shipping page.

Click & Collect
Simply select Pick up on the checkout, and we will email you when you order is ready for collection at our distribution centre in Bakewell. Visit our Click & Collect page.

Payment
We accept all major credit cards and mobile payment methods. Visit our Payment page.

Returns
We will happily accept returns within 30 days. For more information about returns, visit our Returns page.

REVIEWS

Customer Reviews

Based on 3 reviews
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J
James P.
Quality jig and easy to use.

Quality jig and easy to use. Set up is simple and once done I can get through several doors and frames quickly, saving time when on site. Instructions are clear and easy to follow. Should have got one sooner.

D
David J.
Far quicker and easier than using a chisel and doing by hand, the result is far more accurate too.

Far quicker and easier than using a chisel and doing by hand, the result is far more accurate too. The phenolic material is great quality and I can see will last for the rest of my working life.

R
Richard W.
Hinge jig

Bought mine some time ago when last on offer, but have only just done a full house of doors to give it a work out.

Worked really well, and saved a lot of time (once I had got jig and my Rutland cordless router paired together, Router needs a special adapter for guide bushes).

My only niggles come down to the machine screws being a little too long, two on the plate, and all the locator bushes. Wouldn’t be a problem on new linings without architraves fitted, but protruded just enough to push off slightly.

Overall I am pleased with the jig, despite these little niggles.

Phenolic Hinge Jig for Standard & Fire Doors

Phenolic Hinge Jig for Standard & Fire Doors

Phenolic Hinge Jig for Standard & Fire Doors

Phenolic Hinge Jig for Standard & Fire Doors