Router Flattening and Tenon Sled
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- Simplifies the flattening of workpieces too large or problematic to pass through a planer
- Flatten the entire work surface or use the stop collars to create tenons with ease
- Measures 1200mm x 1000mm in overall size, with no restriction to workpiece length
- Thick carbon steel rails ensure no bending or deflection, delivering a consistent depth of cut
- Universally compatible router plate will accept routers with a base diameter of up to 185mm
- Dust-resistant linear bearing slider blocks provide smooth, precise travel with zero play
This router flattening and tenon sled simplifies the flattening of workpieces too large or problematic to pass through a planer. Measuring 1200mm x 1000mm in overall size, the sled will accommodate the largest of projects, whether live edge slabs, table tops or epoxy resin boards, unrestricted in length. Each heavy duty component has been selected to ensure smooth, precise routing and to deliver the flattest, most consistent surface finish, reducing sanding time at the finishing stage.
The lower and upper rails are engineered from high carbon steel, ensuring exceptional strength, durability and load bearing capacity. At 20mm thick, the upper rails will support the heaviest of routers with no bending or deflection, to deliver a consistent depth of cut every time. The rails feature a chrome-plated finish, providing corrosion resistance and a low friction surface for the slider blocks. Each aluminium slider block features a series of linear ball bearings, shielded from dust ingress, providing smooth, precise travel with zero play. The width of the jig is adjustable in size to suit smaller work surfaces, and when flattening stock longer than the sled, the sled is simply shifted further along until the full working area has been flattened.
At the centre of the sled is the router mounting plate, constructed from strong, 10mm thick acrylic. Universally compatible, the plate will accept routers with a base diameter of up to 185mm, by drilling mounting holes to suit. The plate opening measures 63mm, designed to accept large diameter surfacing bits. The sled will accommodate stock up to 48mm thick, and can be raised in height to take thicker stock by affixing wooden battens to the lower rails.
Four rail stop collars ensure that the sled does not leave the lower rails, and their position can be adjusted to limit the available range of travel. Setting the distance between stop collars will allow the creation of tenons, with the thickness of tenon adjusted by increasing or by decreasing the cutter depth. ©
- BrandRutlands®
- Product CodeR5268
- Overall Size1200mm x 1000mm
- Routable Width800mm
- Maximum Router Base Diameter185mm
- Router Base Opening63mm
- Distance From Top Of Router Base To Work Surface66mm
- Maximum Stock Thickness48mm
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Returns
We will happily accept returns within 30 days. For more information about returns, visit our Returns page.
Customer Reviews
Good quality product
The sled was easy to construct and i enjoyed using it to straighten some timber that had lain in my workshop for a couple of years that were twisted. Great tool.
As always.Great quality and service
Having built a smaller, wooden router sled, I was looking to upgrade to a linear rail system, but was shocked at the prices of just the rails, let alone the extras like the clamps and router tray itself. When I saw this router kit from Rutlands, which includes everything for a very reasonable price, I was sceptical about the quality. But I needn't have worried... this kit is superb! The 10mm thick acrylic router plate is the perfect size, and there is no flex whatsoever in the two 20mm cross rails it rides on. Set up was simple, and once completed, with my Trend T5 router installed, it flattened an endgrain chopping board perfectly. Very pleased indeed.
Perfect! (First langue isnt English)
Easy to asemble, and VERY sturdy.... Perfect ´!
Flawless flattening
Delivering the flattest, most consistent surface finishes, reducing sanding time.
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